Automatic Cup Filling And Sealing Machine Manufacturer & Supplier In Great Britain

In modern packaging environments, accuracy, hygiene, and production efficiency directly influence product quality and market competitiveness. The Automatic Cup Filling and Sealing Machine from Technogen Enterprise is engineered to meet the requirements of manufacturers in Great Britain seeking a compact, reliable, and fully automatic solution for cup-based packaging. Designed for liquid and semi-liquid products, this machine delivers consistent filling, secure foil sealing, and smooth output handling within a single integrated system.

As an experienced manufacturer and supplier, Technogen Enterprise focuses on practical machine design, hygienic construction, and operational reliability—making this solution suitable for food, dairy, pharmaceutical, beverage, and cosmetic industries.

What is an Automatic Cup Filling and Sealing Machine?

An Automatic Cup Filling and Sealing Machine is a fully automatic packaging system used to fill pre-formed cups with product, apply foil lids, and seal them using controlled heat. The entire process—from cup feeding to final discharge—is performed sequentially with minimal manual intervention.

This machine is ideal for applications requiring uniform fill volumes, tamper-evident sealing, and compliance with hygiene standards.

About the Automatic Single Head Cup Filling and Sealing Machine (Model TGFS-30C)

The TGFS-30C is a compact, single-head, fully automatic cup filling and sealing machine designed for moderate production volumes. It integrates multiple operations into one streamlined footprint, making it suitable for facilities with limited floor space while maintaining high process reliability.

The machine performs:

• Automatic cup feeding

• Volumetric product filling

• Foil placement

• Heat sealing

• Finished cup discharge

Its design supports cGMP compliance and consistent output quality across a wide range of products.

Working Principle – Step by Step

1. Cup Feeding
   Cups are automatically picked from the cup stacker and fed into the starwheel indexing system.

2. Cup Positioning
   The starwheel accurately positions each cup at the filling and sealing stations.

3. Product Filling
   A piston-based filling system dispenses precise volumes of liquid or semi-liquid product into each cup.

4. Foil Placement
   Foil lids are automatically placed onto filled cups using the foil roll dispenser and stack feeder.

5. Heat Sealing
   A high-performance sealing head applies controlled heat to seal the foil securely onto the cup.

6. Discharge
   Sealed cups are transferred smoothly to the outfeed conveyor for inspection, labeling, or secondary packing.

This synchronized process ensures repeatable performance and minimal product wastage.

Key Features of the Automatic Cup Filling and Sealing Machine

• Fully automatic operation from cup feeding to discharge

• cGMP-compliant construction using SS 304 stainless steel

• Precision piston-based filling system for accurate dosing

• No Cup – No Fill safety interlock

• No Cup – No Seal interlock to reduce wastage

• Delta make HMI for intuitive machine control

• Delta VFD for variable speed adjustment

• Compact and modular design for easy installation and maintenance

• Suitable for liquid, semi-liquid, and viscous products

Technical Specifications

Machine Configuration & Scope of Supply

The Automatic Cup Filling and Sealing Machine is supplied as a complete, plug-and-play system including:

• Cup stacker with automatic feeder

• Piston-based volumetric filling system

• Foil roll dispenser with stack feeder

• Heat sealing station with temperature controller

• Aluminium starwheel indexing assembly

• Outfeed conveyor with drive system

• Electrical control panel with Delta HMI and VFD

• Janatics pneumatic system for smooth actuation

This configuration ensures consistent operation with minimal changeover effort.

Smart Interlocks & Safety Systems

To ensure operational safety and consistent output, the machine includes:

• No Cup – No Fill system

• No Cup – No Seal interlock

• Overheat protection

• Emergency stop button

• Visual alarm indicators

These features protect both the product and the equipment while improving production efficiency.

Applications / Industries

Dairy Industry

• Yogurt, curd, lassi, flavored milk

Pharmaceutical Industry

• Cough syrups, herbal tonics, nutraceutical liquids

Beverage Industry

• Fruit juices, flavored water, energy drinks

Food & Sauces

• Ketchup, mayonnaise, dressings, dips

Cosmetics & Personal Care

• Creams, lotions, herbal gels

Advantages & Buyer Benefits

• Consistent Fill Accuracy: Reduces product giveaway

• Hygienic Operation: Suitable for food and pharmaceutical use

• Compact Footprint: Ideal for space-constrained facilities

• Reduced Manual Handling: Improves productivity and safety

• Flexible Applications: Handles a wide range of products

• Scalable Design: Customization available for future expansion

Customization Options Available

• Different cup diameters and volumes

• Multi-head configurations for higher output

• Integration with coding, labeling, or shrink systems

• Nitrogen flushing for extended shelf life

• PLC upgrades with recipe management

Each Automatic Cup Filling and Sealing Machine can be configured to match specific production requirements.

Why Choose Technogen Enterprise as Manufacturer & Supplier in Great Britain?

Technogen Enterprise designs and manufactures packaging machinery with a strong focus on hygiene, reliability, and real-world usability. Every machine is engineered, assembled, and tested in-house to ensure consistent performance and long service life.

For manufacturers in Great Britain, Technogen Enterprise offers dependable cup filling and sealing solutions supported by technical expertise, customization capability, and responsive service support.

7. Frequently Asked Questions (FAQs)

Q1. What products can be packed using this Automatic Cup Filling and Sealing Machine?
Liquid and semi-liquid products such as dairy items, syrups, sauces, juices, creams, and gels.

Q2. Is the machine suitable for pharmaceutical applications?
Yes, it is built with SS 304 construction and supports cGMP-compliant operation.

Q3. What is the output capacity of the TGFS-30C?
Approximately 20–25 cups per minute, depending on product and cup size.

Q4. Does the machine support different cup sizes?
Yes, cup diameter and volume can be customized.

Q5. How is fill accuracy ensured?
Through a precision piston-based volumetric filling system.

Q6. Can the machine be upgraded in the future?
Yes, multi-head versions, PLC upgrades, and auxiliary integrations are available.