Online Checkweigher Manufacturer & Supplier In Great Britain
Online Checkweigher Details
In competitive manufacturing environments, accurate weight control is essential to ensure regulatory compliance, reduce product giveaway, and maintain consistent brand quality. The Online Checkweigher from Technogen Enterprise is engineered to deliver precise, real-time weight verification for manufacturers operating in Great Britain. Designed for seamless integration into modern packaging lines, this system automatically checks product weight and rejects non-conforming items without interrupting production flow.
As an experienced manufacturer and supplier, Technogen Enterprise provides checkweigher solutions that combine accuracy, speed, hygienic construction, and intelligent data handling for food, dairy, pharmaceutical, cosmetic, and FMCG industries.
What is an Online Checkweigher?
An Online Checkweigher is an automatic dynamic weighing system installed on a conveyor line to verify the weight of each product as it moves through production. The system compares the measured weight against predefined upper and lower limits and automatically rejects underweight or overweight products.
Unlike static weighing, online checkweighing allows continuous inspection at high speeds, making it ideal for high-throughput packaging operations.
About the Online Checkweigher – Model TGCW-100G
The TGCW-100G is a compact, modular, and high-speed checkweighing system designed for products weighing between 5 g and 100 g. It delivers reliable accuracy even at higher line speeds and supports detailed data logging for quality audits and process optimization.
The system is suitable for a wide range of pack types, including sachets, pouches, cartons, bottles, containers, and trays, making it highly versatile across industries.
Working Principle – Step by Step
Product Infeed
Products move onto the infeed conveyor in a single line.Dynamic Weighing
Each product passes over a high-precision load cell that measures weight in motion.Weight Comparison
The measured weight is instantly compared with preset tolerance limits.Decision & Rejection
Products outside acceptable limits are automatically rejected using an arm-type rejector.Data Recording
All weighing results are stored for reporting, statistical analysis, and compliance documentation.
This closed-loop process ensures continuous quality control without slowing production.
Key Features of Online Checkweigher – TGCW-100G
High-visibility 10-inch TFT color touchscreen
Intuitive graphical user interface for easy operation
High accuracy of ±0.2 g for lightweight products
Maximum speed up to 120 products per minute
Automatic zero tracking and time compensation
Handles a wide range of product shapes and packaging types
Modular design for easy integration into existing lines
Real-time data storage up to 1 million weighments
USB data export for reporting and audits
Built-in statistical analysis tools
Three-color signal light with optional audible alarm
Arm-type rejection mechanism for precise product removal
IP54-rated design for dust and splash resistance
Hygienic SS 304 stainless steel construction
Technical Specifications – Online Checkweigher
| Parameter | Details |
|---|---|
| Model | TGCW-100G |
| Weighing Range | 5 g to 100 g |
| Accuracy | ±0.2 g |
| Weighing Speed | Up to 120 pcs/min |
| Scale Division | 0.05 g |
| Weigh Platform Size | 275 mm × 133 mm |
| Tested Object Size (L×W×H) | 50–180 mm × 20–80 mm × 10–150 mm |
| Display Screen | 10-inch TFT (Graphical Interface) |
| Belt Dimensions | 250 mm × 100 mm |
| Belt Material | PU (White), 0.7 mm thickness |
| Belt Speed | 5–90 m/min |
| Conveyor Height | 750 mm ±50 mm (adjustable) |
| Rejection System | Arm-type rejector |
| Alarm System | 3-color signal light + optional buzzer |
| Frame & Platform | SS 304 Stainless Steel |
| Air Pressure | 0.4–0.6 MPa |
| Segment Levels | 3 |
| Data Storage | 100 product parameters, 1 million records |
| Data Export | USB supported |
| Communication | RS485 (Modbus RTU) |
| Accessories | 24V pulse feedback system |
| Ingress Protection | IP54 |
Applications / Industries
Food & Dairy Industry
Cheese packs, butter packs, milk sachets, ice cream cups
Spices & Ingredients
Powder pouches, seasoning sachets, bottles and jars
Pharmaceutical Industry
Sachets, blister packs, bottles, and unit-dose packs
Cosmetics & Personal Care
Cream tubes, lotion bottles, soap cartons
FMCG & Industrial Components
Contract packing, OEM parts, consumer goods
Advantages & Buyer Benefits
Accurate Weight Compliance: Prevents underfill and overfill issues
Reduced Giveaway: Saves raw material and improves margins
High Throughput: Suitable for fast-moving packaging lines
Regulatory Readiness: Supports GMP, HACCP, ISO processes
Production Visibility: Real-time statistics and performance tracking
Flexible Integration: Adapts easily to different conveyor layouts
Why Choose Technogen Enterprise as Manufacturer & Supplier in Great Britain?
Technogen Enterprise designs inspection and packaging machinery with a focus on accuracy, durability, and practical usability. Each Online Checkweigher is engineered using quality components, tested under real operating conditions, and delivered ready for integration.
For manufacturers in Great Britain, Technogen Enterprise offers precision checkweighing solutions supported by customization capability, documentation support, and long-term service availability.
7. Frequently Asked Questions (FAQs)
Q1. What types of products can be checked using the Online Checkweigher?
Sachets, pouches, bottles, cartons, trays, and containers across multiple industries.
Q2. What is the maximum speed of the TGCW-100G?
Up to 120 products per minute, depending on product size and stability.
Q3. How accurate is the Online Checkweigher?
The system provides an accuracy of ±0.2 g within the specified weighing range.
Q4. Does the machine store weighing data?
Yes, it can store up to 1 million weighing records with USB export capability.
Q5. Is the machine suitable for food and pharmaceutical use?
Yes, it is built with SS 304 construction and IP54 protection.
Q6. Can the checkweigher be integrated into an existing line?
Yes, the modular design allows easy integration into new or existing packaging lines.
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