Manufacturers across Great Britain increasingly manage diversified product portfolios that include round bottles, flat bottles, and containers requiring multiple label orientations. Pharmaceutical plants in London, Cambridge, and Oxford, cosmetic and personal care manufacturers in Manchester and Leeds, and food, chemical, and FMCG producers across the Midlands and South East require labeling systems that can adapt quickly without compromising speed, accuracy, or compliance.
To support such mixed-format production environments, Technogen Enterprise, a globally experienced manufacturer, supplier, and exporter of sticker labeling machines, offers a versatile Automatic Flat & Round Bottle Sticker Labeling Machine engineered to deliver consistent labeling quality across both flat and cylindrical containers.
An Automatic Flat & Round Bottle Sticker Labeling Machine is a dual-format labeling system designed to apply self-adhesive / pressure-sensitive labels on both round bottles and flat containers using a single integrated platform. The machine supports:
Wrap-around and partial wrap labeling on round bottles
Front and back labeling on flat bottles
Single or double label application depending on configuration
By combining servo-driven label dispensing, a DRP belt assembly, and a top axial belt with brush mechanism, the machine ensures precise label placement across varying container geometries without frequent mechanical changeovers.
The machine operates on a synchronized conveyor and servo-based labeling principle, optimized for handling both flat and round containers.
Step-by-Step Operation
Container Infeed
Containers are introduced onto a variable-speed Delrin conveyor with controlled spacing.
Container Detection
Photoelectric sensors detect the presence of containers, enabling the “No Bottle – No Label” logic.
Format Stabilization
For round bottles, the DRP belt assembly stabilizes and rotates the container.
For flat bottles, the top axial belt and brush mechanism hold and guide the container.
Label Gap Detection
A dedicated sensor detects the gap between labels for accurate dispensing.
Servo-Driven Label Application
The servo motor driven applicator dispenses labels with controlled speed and tension.
Label Pressing & Alignment
Belt and brush assemblies ensure firm adhesion and precise alignment.
Discharge
Labeled containers exit smoothly toward downstream inspection or packaging.
Compact and modular automatic labeling system
Maintenance-free mechanical design
Fabricated using SS 304 stainless steel
High labeling accuracy within ±1 mm
Auto label length detection system
“No Bottle – No Label” functionality
Servo motor driven label applicator
Dual-format capability for flat and round bottles
Special DRP belt assembly for wrap-around labeling
Top axial belt with brush mechanism for flat bottles
PLC-controlled operation with colour HMI interface
Variable speed Delrin conveyor
Provision for online batch coding systems
| Parameter | Specification |
|---|---|
| Model | TGSAL-125RFM |
| Automation Grade | Automatic |
| Labeling Speed | 50 to 120 bottles/min (label dependent) |
| Labeling Type | Wrap-around, Partial wrap, Flat bottle (Front & Back) |
| Container Suitability | Flat and Round Bottles |
| Label Height | 12 – 170 mm |
| Label Length | 12 – 500 mm |
| Label Accuracy | ±1 mm |
| Label Roll Diameter | 300 mm Max |
| Label Core Diameter | 75 – 76 mm |
| Acceptable Bottle Diameter | 20 – 90 mm |
| Conveyor Height | 800 – 850 mm |
| Power Consumption | 2 kW |
| Electrical Supply | 230 V, Single Phase, 50 Hz |
| Machine Dimensions | 2130 × 850 × 1250 mm |
| Country of Origin | India |
The Automatic Flat & Round Bottle Sticker Labeling Machine is widely used across UK manufacturing sectors such as:
Pharmaceuticals – syrups, suspensions, oral liquids
Nutraceuticals – supplements and health products
Cosmetics & Personal Care – lotions, oils, creams
Food & Beverage – sauces, condiments, edible oils
Chemical & FMCG – household liquids, agro products
Commonly deployed in production facilities across Greater London, East Anglia, the Midlands, Yorkshire, the North West, and the South East.
One machine for both flat and round bottle labeling
Reduced capital investment compared to separate machines
Faster changeovers between container formats
Consistent labeling quality across diverse product lines
Reduced downtime and operator dependency
High production efficiency with low maintenance
Suitable for expanding and diversified product portfolios
Proven manufacturer, supplier, and exporter of labeling machinery
GMP-oriented design and engineering practices
CE-certified electrical and control systems
Flexible configurations for UK production requirements
Global installation experience across regulated industries
Strong technical documentation and engineering support
Q1. Can this machine handle both flat and round bottles without change parts?
Yes. The machine is designed to switch between flat and round bottles with minimal adjustments and no major change parts.
Q2. Is double labeling possible on flat bottles?
Yes. The machine supports front and back labeling on flat containers.
Q3. Is this machine suitable for pharmaceutical environments?
Yes. It follows CGMP principles and is suitable for regulated industries.
Q4. What labeling accuracy can be achieved?
Label placement accuracy is maintained within ±1 mm.
Q5. Can batch coding systems be integrated?
Yes. Various online batch coding systems can be integrated as required.
For manufacturers managing mixed bottle formats and seeking flexible, precise, and scalable labeling, this Automatic Flat & Round Bottle Sticker Labeling Machine offers a practical solution aligned with production expectations across Great Britain.
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