Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine Manufacturer & Supplier In Great Britain

As liquid products become more diverse in viscosity, conductivity, and foaming characteristics, manufacturers require filling systems that deliver repeatable accuracy without compromising line speed or cleanliness. The Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine is engineered to address these challenges by combining servo-controlled metering with a modular, production-ready platform.

Across Great Britain, producers operating in the Midlands manufacturing belt, Greater London’s industrial zones, Manchester, Leeds, Nottingham, and Coventry increasingly deploy servo gear pump fillers to handle oils, beverages, honey, syrups, and specialty liquids with consistent precision. Manufactured by Technogen Enterprise, this machine offers dependable accuracy, recipe-driven control, and hygienic construction suitable for regulated and high-throughput environments.

What Is an Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine?

This machine is a fully automatic liquid filling system that uses servo-driven gear pumps to meter and dispense liquid into bottles. Unlike volumetric syringe fillers, gear pump fillers regulate fill volume by precisely controlling the revolutions per minute (RPM) of each pump through an individual servo motor.

Because each filling head has its own servo-driven gear pump, the system delivers excellent control over fill volume regardless of liquid conductivity, viscosity, or foaming tendency. The result is a flexible solution capable of handling a wide range of products without frequent mechanical adjustments.

Machine Overview

The Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine is designed with a modular architecture, allowing configuration in 4, 6, or 8 filling heads to match production requirements. The machine body and doors are fabricated from stainless steel, while all liquid contact parts are made from AISI 316L, silicon, and PTFE, ensuring hygienic and chemically compatible operation.

Key operational highlights include:

• Servo motor–controlled gear pumps for each filling head

• Diving nozzles to minimise foaming during filling

• No Bottle – No Fill system to prevent wastage

• Centralised control via PLC with Touch Screen HMI

• Recipe-based operation for quick product changeovers

This configuration makes the machine suitable for continuous production lines where accuracy and flexibility are critical.

Working Principle

1. Bottle Infeed and Positioning

Empty bottles are conveyed into the filling zone and positioned either via a star wheel or pneumatic bottle stoppers, ensuring stable alignment during filling.

2. Bottle Detection

Sensors confirm bottle presence at each filling head, enabling the No Bottle – No Fill function to avoid unnecessary dispensing.

3. Servo-Controlled Metering

Each filling head is equipped with an individual servo motor driving a gear pump. The fill volume is determined by the RPM and rotation count set through the HMI.

4. Diving Nozzle Filling

Diving nozzles descend into the bottle neck during filling. This controlled movement reduces bubbling and splashing, especially for foamy liquids.

5. Controlled Dispensing

Liquid is dispensed smoothly and accurately according to the programmed recipe, maintaining consistent fill levels across all bottles.

6. Nozzle Retraction and Discharge

After filling, nozzles retract cleanly, and bottles are released to downstream processes such as capping or labeling.

Salient Features

• CGMP-compliant design

• Modular and rugged construction suitable for industrial environments

• Machine body and doors fabricated from stainless steel

• Liquid contact parts made from AISI 316L / Silicon / PTFE

• Individual servo motor–based gear pump for each filling head

• No Bottle – No Fill system to save liquid and reduce cleaning downtime

• Tool-less adjustable conveyor guide rails for different products

• Diving nozzles to reduce foaming in liquid filling

• Servo motor–driven centrifugal pumps

• Fill volume setting directly through Human Machine Interface (HMI)

• Inbuilt PLC and Touch Screen HMI for efficient operation

• Elite fill test facility for new liquids and recipe-based settings

• Recipe-driven operation for fast changeovers

• Filling range from 10 ml to 1000 ml without changeover

• Filling accuracy better than ±2%, depending on liquid properties

• Designed for easy cleaning and product changeover

• Ergonomic control panel for full operational control

• Pneumatically controlled bottle stoppers during filling

• Variable Frequency Drive for speed variation

• High-precision manufactured pumps for accurate and drip-proof filling

• Machine equipped with a superior gearbox and motor

Technical Specifications

Add-On Features

• Toughened glass / polycarbonate / acrylic safety cabinet with door interlock

• Turntable

• 21 CFR Part 11 compliant configuration

Applications & Industries

The Automatic Servo Driven Gear Pump Type Bottle Liquid Filling Machine is widely used in industries handling diverse liquid properties, including:

• Edible and industrial oils

• Beverages and flavoured liquids

• Honey and viscous food products

• Pharmaceutical syrups and formulations

• Nutraceutical and wellness liquids

• Specialty chemicals and laboratory products

Manufacturers located across Southern England, the Midlands, and Northern England value servo gear pump fillers for their ability to handle both conductive and non-conductive liquids with consistent accuracy.

Advantages & Buyer Benefits

Precise Fill Control

Servo-driven pumps provide fine control over fill volume via HMI settings.

High Product Flexibility

Suitable for liquids with varying viscosity and foaming characteristics.

Reduced Product Wastage

“No Bottle – No Fill” logic and drip-proof performance maintain clean operation.

Faster Changeovers

Recipe-based settings allow quick transitions between products.

Scalable Output

Multiple head configurations support capacity growth.

Hygienic & Durable Design

AISI 316L contact parts ensure compatibility with regulated applications.

Lower Maintenance

Gear pump design reduces wear compared to piston-based systems.

Why Choose Technogen Enterprise

Technogen Enterprise is a trusted manufacturer, supplier, and exporter of advanced liquid filling machinery. Buyers across Great Britain’s pharmaceutical, food, FMCG, and specialty liquid sectors select Technogen Enterprise for:

• Expertise in servo-controlled filling technology

• High-precision pump manufacturing

• Robust stainless-steel fabrication

• Modular designs adaptable to production needs

• Comprehensive technical documentation and support

Frequently Asked Questions (FAQs)

1. What types of liquids can this machine fill?
It can fill conductive and non-conductive liquids, including foamy and viscous products.

2. How is fill volume adjusted?
Fill volume is set directly through the HMI by adjusting servo motor RPM.

3. Does the machine support recipe-based operation?
Yes, multiple recipes can be saved and recalled.

4. Is bottle changeover complicated?
No, tool-less guide rails and programmable settings simplify changeovers.

5. What accuracy can be expected?
Better than ±2%, depending on liquid properties.

6. Is the machine suitable for continuous production?
Yes, it is designed for high-speed, continuous operation.