Automatic Single Head Lug Capping Machine Manufacturer & Supplier In Great Britain
Automatic Single Head Lug Capping Machine Details
In food and dairy packaging, correct lug cap application is critical to ensure vacuum integrity, shelf life, and tamper resistance. Across Great Britain, manufacturers operating in London, Birmingham, Leicester, Nottingham, Manchester, Leeds, Sheffield, Bristol, and the South East food processing corridor require lug capping machines that deliver consistent torque without damaging glass containers or caps.
The Automatic Single Head Lug Capping Machine is designed precisely for such applications. Engineered for reliability and uniform torque application, this machine is widely used on food, dairy, vinegar, milk, and pickle bottling lines where product safety and seal integrity are non-negotiable.
What is an Automatic Single Head Lug Capping Machine
An Automatic Single Head Lug Capping Machine is a continuous-motion capping system designed to apply lug-type caps onto bottles using a controlled shut pick-up mechanism. The machine uses a pneumatic–mechanical magnetic hysteresis clutch-based lug capping head, ensuring precise and repeatable torque during capping.
This technology prevents over-tightening or under-tightening of lug caps, which is essential for vacuum-sealed food products. The machine supports a wide range of bottle diameters and lug cap sizes, making it suitable for diverse packaging requirements.
Manufactured by Technogen Enterprise, this machine is built for durability, hygiene, and consistent performance.
Working Principle (Step-by-Step)
Bottle Infeed & Indexing
Bottles are conveyed and indexed through the star wheel system into the capping position.Cap Feeding & Storage
Lug caps are stored and oriented using a cap feeder elevator or cap feeder vibrator.Cap Pick-Up
The lug cap is picked from the chute using a shut pick-up mechanism.Lug Capping Operation
The pneumatic–mechanical magnetic hysteresis clutch-based capping head applies the lug cap with controlled torque.No Bottle–No Cap Control
The machine prevents capping if a bottle is not present.Safety & Interlock Monitoring
Safety clutches and sensors stop the machine in abnormal conditions.Bottle Discharge
Properly capped bottles exit smoothly for downstream processes.
Key Features
Compact automatic lug capping machine design
Bottle and lug cap contact parts manufactured from high-grade stainless steel
Single motor synchronizes conveyor, star wheel system, and capping turret
Pneumatic–mechanical magnetic hysteresis clutch-based lug capping head
Uniform torque application for reliable sealing
Cap feeding through cap feeder elevator or vibrator
Fast format changeover for different bottle sizes
CGMP-compliant construction
Maintenance-friendly and operator-safe design
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Name | Automatic Single Head Lug Capping Machine |
| Model | TGLC-50 |
| Automation Grade | Automatic |
| Direction | Left to Right |
| Type of Capping | Lug Capping |
| Cap Pick-Up | Shut pick-up |
| Output | 30–40 bottles per minute* |
| Number of Capping Heads | Single |
| Bottle Diameter | 22–100 mm |
| Bottle Height | 15–100 mm |
| Lug Cap Diameter | 22–84 mm |
| Power Consumption | 1.5 HP (Main Drive) |
| Power Requirement | 230 V, 1 Phase, 50 Hz |
| Conveyor Height | Adjustable from 800–850 mm |
| Machine Dimensions | 1830 × 875 × 1450 mm (L × W × H) |
*Output depends on bottle diameter and cap size.
Interlock & Safety Systems
No Bottle–No Cap system
Star wheel safety clutch for machine protection
Automatic orientator ON/OFF system
Emergency machine stop function
Applications & Industries
The Automatic Single Head Lug Capping Machine is widely used across Great Britain in:
Food processing and bottling
Dairy and milk packaging
Pickle and sauce manufacturing
Vinegar and condiment bottling
Glass bottle packaging lines
It is particularly suitable for food manufacturing clusters in London, Midlands, Northern England, and South East England, where hygienic sealing and consistent torque are essential.
Advantages & Buyer Benefits
Uniform Torque Application
Ensures vacuum integrity and prevents cap damage.Reduced Product Rejection
Accurate lug cap placement minimizes seal failures.Flexible Cap Feeding Options
Supports elevator and vibratory feeders.Compact Footprint
Ideal for space-optimized production lines.Operator Safety & Machine Protection
Integrated safety clutches and interlocks.Easy Integration
Compatible with existing filling and labelling lines.
Why Choose Technogen Enterprise
Technogen Enterprise is a well-established manufacturer and supplier of lug capping machines serving food and dairy processors worldwide, including Great Britain. Our machines are designed with a deep understanding of sealing mechanics and food packaging requirements.
Manufacturers across London, Birmingham, Leicester, Nottingham, Manchester, Leeds, and Bristol rely on our lug capping solutions for dependable performance, long service life, and consistent seal quality. The Automatic Single Head Lug Capping Machine delivers the balance of precision, safety, and productivity required by modern food bottling operations.
Frequently Asked Questions (FAQs)
1. What type of caps does this machine handle?
It is designed specifically for lug-type caps.
2. What is the production capacity of this machine?
Up to 40 bottles per minute, depending on bottle and cap size.
3. Does the machine ensure uniform sealing torque?
Yes, the magnetic hysteresis clutch-based head ensures consistent torque.
4. Is the machine suitable for glass bottles?
Yes, it is ideal for glass bottles used in food and dairy applications.
5. Is this machine suitable for UK food manufacturers?
Yes, it is widely suited for food and dairy bottling operations across Great Britain.
