Automatic Single Head Servo Torque Screw Capping Machine Manufacturer & Supplier In Great Britain

Modern packaging operations demand more than just closing a bottle—they require precise torque control, repeatability, and documented consistency. Across Great Britain, manufacturers operating in regulated and quality-sensitive hubs such as London, Cambridge, Oxford, Birmingham, Coventry, Leicester, Nottingham, Manchester, Leeds, Bristol, and the South East manufacturing corridor increasingly rely on servo-driven capping technology to meet compliance and performance expectations.

The Automatic Single Head Servo Torque Screw Capping Machine is designed to deliver this level of precision. By combining servo-driven torque control with a robust pneumatic bottle holding system, it ensures every cap is applied with controlled accuracy, making it ideal for pharmaceutical, cosmetic, food, and specialty liquid packaging lines across the UK.

What is an Automatic Single Head Servo Torque Screw Capping Machine

An Automatic Single Head Servo Torque Screw Capping Machine is an advanced capping system that applies screw caps using a servo-controlled torque mechanism rather than conventional mechanical clutches. This allows precise measurement and repeatability of tightening torque, eliminating variability caused by cap or bottle differences.

The machine is suitable for round, square, and triangular containers made from glass, plastic, PET, HDPE, and LDPE. Its compact design and single-head configuration make it ideal for medium-scale production lines that demand high accuracy without the footprint of multi-head rotary systems.

Manufactured by Technogen Enterprise, this machine is engineered for GMP environments where consistency and control are critical.

Working Principle (Step-by-Step)

1. Bottle Infeed & Positioning
   Bottles are conveyed and positioned at the capping station using a synchronized drive system.

2. Cap Feeding & Detection
   Screw caps are supplied through the selected cap feeding system. A background suppression sensor detects cap presence and stops the machine if no cap is available.

3. No Bottle–No Cap Control
   The system ensures capping occurs only when a bottle is present, preventing wastage.

4. Pneumatic Bottle Holding
   A pneumatic bottle holding assembly stabilizes the container during the capping process.

5. Servo Torque Capping
   The servo-driven jaw-type capping head applies the cap with precisely controlled torque, preventing over-tightening or under-tightening.

6. Monitoring & Counting
   The inbuilt counting arrangement tracks production output for batch control.

7. Bottle Discharge
   Fully capped bottles exit smoothly for downstream labelling or packaging operations.

Key Features

• Compact, GMP-compliant machine design

• Product contact parts manufactured from AISI 304 stainless steel

• Pneumatic bottle holding assembly for stable operation

• Background suppression sensor for cap detection

• No Bottle–No Cap system to prevent misfeeds

• Servo-driven pneumatic jaw-type capping head for precise torque control

• Multiple cap feeding options: vibrator feeder, mechanical orientator, or elevator

• No change parts required for different bottle sizes

• Unique positioning system to prevent cap jamming

• Inbuilt counting arrangement for batch monitoring

• CE-certified electrical components

• PLC–HMI interface for easy operation and parameter setting

• Emergency stop button for enhanced operator safety

Technical Specifications

Applications & Industries

The Automatic Single Head Servo Torque Screw Capping Machine is widely used across Great Britain in:

• Pharmaceuticals – syrups, suspensions, oral liquids

• Distilleries & Breweries – spirits, specialty beverages

• Cosmetics & Toiletries – lotions, shampoos, personal care products

• Lube & Edible Oils – lubricants, cooking oils

• Pesticides & Agrochemicals – chemical containers requiring controlled torque

• Food & Ancillaries – sauces, flavourings, liquid food products

• Mineral Water & Beverages – PET and glass bottles

It is especially suitable for quality-driven facilities in Cambridge–Oxford life sciences clusters, Midlands manufacturing zones, Northern England production hubs, and South East England.

Advantages & Buyer Benefits

• Precision Torque Control
  Servo-driven system ensures repeatable, accurate tightening.

• Reduced Rejects
  Eliminates over-tightening and cap damage.

• Versatile Bottle Handling
  Supports multiple container shapes without change parts.

• Compliance Ready
  Designed for GMP-regulated environments.

• Operational Efficiency
  Up to 30 bottles per minute with minimal manual intervention.

• Enhanced Safety
  Sensors, emergency stop, and optional safety cabinet.

• Long Service Life
  Stainless steel construction ensures durability and easy maintenance.

Why Choose Technogen Enterprise

Technogen Enterprise is a trusted manufacturer and supplier of advanced screw capping machines serving regulated industries worldwide, including Great Britain. Our servo torque capping solutions are developed to meet the increasing demand for precision, traceability, and consistency.

Manufacturers across London, Cambridge, Oxford, Birmingham, Manchester, Leeds, Leicester, Nottingham, and Bristol rely on our equipment to maintain sealing integrity and regulatory confidence. The Automatic Single Head Servo Torque Screw Capping Machine delivers controlled performance, flexibility, and long-term value for modern packaging lines.

Frequently Asked Questions (FAQs)

1. What makes servo torque capping different from mechanical torque?
Servo torque provides precise, repeatable torque control without variability.

2. What is the maximum output of this machine?
Up to 30 bottles per minute, depending on bottle and cap dimensions.

3. Can different bottle shapes be handled?
Yes, round, square, and triangular bottles are supported.

4. Is this machine suitable for pharmaceutical applications?
Yes, it is designed according to GMP requirements.

5. Does the machine prevent cap wastage?
Yes, No Bottle–No Cap and cap detection systems are included.

6. Is this machine suitable for UK manufacturing facilities?
Yes, it is ideal for precision-driven production lines across Great Britain.