Double Cone Blender Manufacturer & Supplier In Great Britain

Achieving uniform and repeatable mixing is a critical requirement in industries where product quality, dosage accuracy, and batch consistency cannot be compromised. The Double Cone Blender from Technogen Enterprise is engineered to deliver efficient, gentle, and homogeneous blending of dry powders and granules for manufacturers operating in Great Britain. Designed with a proven tumbling principle and robust stainless steel construction, this blender supports consistent results across pharmaceutical, food, chemical, and cosmetic applications.

As an experienced manufacturer and supplier, Technogen Enterprise focuses on blending solutions that combine process reliability, hygiene, and operational simplicity—making this machine a practical choice for both small batches and higher-capacity production.

What is a Double Cone Blender?

A Double Cone Blender is a dry mixing machine used for uniform blending of powders, granules, and solid ingredients. The machine consists of two conical vessels joined at their bases, forming a symmetrical double-cone structure. This geometry allows materials to tumble and cascade naturally during rotation, promoting efficient intermixing without the use of high shear or internal agitators.

The primary function of a Double Cone Blender is to achieve homogenous mixing while preserving particle integrity, making it suitable for fragile or free-flowing materials.

Working Principle of Double Cone Blender

The working principle of the Double Cone Blender is based on gentle tumbling and cascading motion.

1. Material Charging
   Raw materials are charged into the cone through the charging port provided with an openable cover.

2. Rotational Motion
   The cones rotate at a controlled speed using a worm reduction gear system, ensuring smooth and stable movement.

3. Tumbling & Cascading
   As the blender rotates, the powders or granules continuously tumble and cascade between the two cones. This repeated splitting and recombination of material ensures uniform distribution.

4. Enhanced Mixing with Baffles
   Inside the cone, a single shaft fitted with fixed mirror-polished baffles improves blending efficiency and reduces dead zones.

5. Discharge
   After completion of the blending cycle, the material is discharged smoothly through a butterfly valve, ensuring minimal product retention.

This low-impact mixing process results in consistent blends while minimizing attrition and segregation.

Salient Features of the Double Cone Blender

• CGMP-compliant model with SS 304 general structure

• Unique double-cone design for efficient and uniform blending

• Contact parts manufactured from stainless steel 304 or 316 as per requirement

• Manual rotating facility with hand wheel for inching and positioning

• Dual safety rods at the rear for secure operation

• Stainless steel safety guards with limit switch for operator protection

• Butterfly valve for controlled and clean material discharge

• Easy charging and cleaning through openable charging port

• Single shaft with four fixed mirror-polished baffles for optimized mixing

• Adjustable blending speed and cycle time

• Mirror-polished internal and external cone surfaces

• Matt-polished machine structure for durability and aesthetics

• Customizable left-hand or right-hand drive configuration

• Worm reduction gearbox for smooth speed reduction

• Food-grade rubber gaskets for hygienic sealing

• Suitable for mixing, blending, and de-agglomeration

• Optional flameproof electricals for hazardous environments

• Dust-free bin charging system for contamination control

Technical Specifications – Double Cone Blender

Applications / Industries

The Double Cone Blender is widely used in:

• Pharmaceutical manufacturing

• Food and nutraceutical processing

• Chemical and bulk powder processing

• Cosmetic and personal care production

• Herbal and ayurvedic formulations

It is suitable for blending dry powders, crystalline materials, granules, and free-flowing solids.

Advantages & Buyer Benefits

• Uniform Blending: Ensures consistent batch quality

• Gentle Mixing: Preserves particle structure and flow properties

• Flexible Capacity Range: Available from 10 kg to 500 kg mixing

• Hygienic Design: CGMP-compliant construction for regulated industries

• Low Maintenance: Simple mechanical design with long service life

• Operational Safety: Integrated guards and safety mechanisms

• Process Versatility: Suitable for multiple industries and formulations

Why Choose Technogen Enterprise as Manufacturer & Supplier in Great Britain?

Technogen Enterprise combines proven blending technology with robust engineering practices. Each Double Cone Blender is manufactured using quality stainless steel, precision-finished surfaces, and reliable drive systems to ensure consistent performance under industrial conditions.

For manufacturers in Great Britain, Technogen Enterprise offers dependable equipment, customization capability, and technical support aligned with real production requirements.

7. Frequently Asked Questions (FAQs)

Q1. What materials can be mixed in a Double Cone Blender?
Dry powders, granules, crystalline materials, and free-flowing solids can be mixed efficiently.

Q2. Is the Double Cone Blender suitable for pharmaceutical use?
Yes, it is available in CGMP-compliant models with stainless steel construction.

Q3. Does the machine support different batch sizes?
Yes, models are available from 10 kg up to 500 kg mixing capacity.

Q4. How is product discharged from the blender?
The blender uses a butterfly valve for smooth and controlled discharge.

Q5. Can the blender be customized?
Yes, drive orientation, material grades, and optional features can be customized.

Q6. Does the blending process cause particle damage?
No, the gentle tumbling action minimizes attrition and segregation.