Induction Cap Sealing Machine Manufacturer In Great Britain
Induction Cap Sealing Machine Details
In high-volume packaging operations, seal integrity is not optional—it is fundamental to product safety, shelf life, and brand credibility. An Induction Cap Sealing Machine is a critical component for manufacturers seeking tamper-evident, leak-proof sealing across pharmaceutical, food, beverage, chemical, and cosmetic production lines.
As B2B buyers in Great Britain increasingly demand reliable, compliant, and energy-efficient sealing solutions, choosing the right manufacturer and supplier becomes a strategic decision. Technogen Enterprise offers a technically advanced, air-cooled, automatic induction sealing solution engineered for continuous production environments and demanding industrial standards.
What Is an Induction Cap Sealing Machine?
An Induction Cap Sealing Machine is an online, non-contact sealing system designed to hermetically seal containers using electromagnetic induction. The machine heats a foil liner inside the cap, bonding it securely to the bottle mouth without direct contact.
This technology ensures:
Tamper evidence
Leak prevention
Extended shelf life
Consistent sealing quality
The machine is typically installed immediately after the capping unit on a continuous conveyor line, making it ideal for automated packaging operations.
Working Principle of the Induction Cap Sealing Machine
The induction sealing process is precise, controlled, and repeatable. The step-by-step operation is as follows:
Capped Bottle Entry
Bottles with pre-applied caps containing induction foil liners move along the conveyor from the capping station.Electromagnetic Field Generation
As the bottle passes under the induction sealing head, a high-frequency electromagnetic field is generated.Non-Contact Heating
The electromagnetic field induces heat within the foil liner without any physical contact.Foil Bonding
The heated foil melts the polymer coating, bonding securely to the bottle neck.Cooling and Sealing Completion
Once the bottle exits the sealing head, the liner cools rapidly, forming a strong hermetic seal.
Heating parameters are preset via the control panel and optimized according to conveyor speed and bottle diameter. The sealing head height is adjustable to accommodate varying container sizes.
Key Features of the Induction Cap Sealing Machine
The following features are strictly based on the provided technical inputs and rewritten only for clarity and professional flow:
CGMP-Compliant Design
Manufactured in accordance with Current Good Manufacturing Practice requirements.Compact Construction
Space-efficient design suitable for modern production floors.Stainless Steel 304 Build
Ensures durability, corrosion resistance, and hygienic operation.Electromagnetic Heating Sealing Technology
Enables consistent, reliable, non-contact sealing.Advanced Induction Sealing Head Assembly
Integrated condenser, output transformer, and cooling fan for stable performance.Inbuilt PLC-HMI System
Compact PLC with Human-Machine Interface for simplified operation and monitoring.Current Controller Integration
Maintains precise control over sealing intensity.Adjustable Voltage Protection
Safeguards electrical components against voltage fluctuations.Customizable Heating Time
Allows fine-tuning based on sealing speed and container type.Variable Speed Control
Speed adjustment through VFD to match production line requirements.Comprehensive Operator Panel
Includes PLC-HMI display, main power switch, start/stop controls, conveyor operation, and speed regulation.
Technical Specifications
All specifications below are reproduced exactly from the provided source and formatted for clarity.
| Parameter | TGAICS-50BR | TGAICS-80BR | TGAICS-100BR |
|---|---|---|---|
| Machine Speed | 10–40 bottles/min (depending on neck diameter) | 10–60 bottles/min (depending on neck diameter) | 10–90 bottles/min (depending on neck diameter) |
| Neck Diameter Range | 20–60 mm & 60–100 mm | 20–60 mm & 60–100 mm | 20–60 mm & 60–100 mm |
| Type of Head | Tunnel Type & Broad Type | Tunnel Type & Broad Type | Tunnel Type & Broad Type |
| Sealing Method | Non-contact electromagnetic heating | Non-contact electromagnetic heating | Non-contact electromagnetic heating |
| Adjustable Sealing Head Height | 0–300 mm | 0–300 mm | 0–300 mm |
| Power Consumption | 1 kW | 2 kW | 2.5 kW |
| Electrical Connection | 230V AC, Single Phase, 50 Hz | 230V AC, Single Phase, 50 Hz | 230V AC, Single Phase, 50 Hz |
| Machine Footprint (L×W×H) | 800×800×1500 mm | 900×900×1500 mm | 950×950×1500 mm |
| Conveyor Length | 1530 mm | 1830 mm | 2130 mm |
Applications & Industries
This Induction Cap Sealing Machine is suitable for a wide range of industries operating in Great Britain and export markets, including:
Pharmaceutical manufacturing
Nutraceutical and healthcare products
Food and beverage packaging
Dairy and edible oils
Cosmetics and personal care
Agrochemicals and pesticides
Chemicals and lubricants
It supports diverse bottle materials and sizes across continuous production lines.
Advantages & Buyer Benefits
From a procurement and operational standpoint, this machine delivers measurable value:
Improved product safety and tamper resistance
Consistent sealing quality across shifts
Reduced product leakage and returns
Compatibility with automated packaging lines
Low maintenance air-cooled design
Flexible speed options for scalable production
Compliance-oriented construction for regulated industries
These benefits translate into lower operational risk and higher line efficiency.
Why Choose Our Company
As an experienced manufacturer and supplier, Technogen Enterprise focuses on engineering reliability rather than generic machinery output. Buyers in Great Britain benefit from:
Proven induction sealing technology
Multiple speed variants for different throughput needs
Robust stainless-steel construction
User-friendly PLC-HMI control architecture
Export-ready design suitable for global standards
Technical support orientation for long-term use
Each Induction Cap Sealing Machine is designed for real-world industrial conditions, not laboratory assumptions.
Frequently Asked Questions (FAQs)
1. What type of production line is this Induction Cap Sealing Machine suitable for?
It is designed for continuous, online production lines and is installed immediately after the capping machine.
2. Does the machine use contact or non-contact sealing?
The machine operates using a non-contact electromagnetic induction sealing process.
3. Can bottle height and diameter variations be accommodated?
Yes, the sealing head height is adjustable from 0 to 300 mm, and multiple neck diameter ranges are supported.
4. Is the machine suitable for regulated industries?
Yes, the CGMP-compliant design and stainless-steel construction make it suitable for pharmaceutical and food applications.
5. Are different speed options available?
The machine is available in low-, medium-, and high-speed variants depending on production requirements.
6. What power supply is required?
The machine operates on 230 Volts AC, single phase, 50 Hz.
7. Is this Induction Cap Sealing Machine suitable for Great Britain manufacturing facilities?
Yes, it is designed for industrial environments and is supplied to buyers in Great Britain seeking reliable induction sealing solutions.
Related Products
Handheld Induction Sealer
For manufacturers and processors handling small batches, pilot runs, laboratory packaging, or manual production lines, f... Continue
Automatic Portable Induction Sealing Machine
For manufacturers seeking flexibility beyond fixed production lines, an Automatic Portable Induction Sealing Machine off... Continue