Semi Automatic Tube Filling And Sealing Machine Manufacturer & Supplier In Great Britain
Semi Automatic Tube Filling And Sealing Machine Details
Manufacturers handling creams, gels, pastes, and ointments require tube packaging solutions that deliver accuracy, hygiene, and repeatable sealing quality. Across Great Britain, pharmaceutical, cosmetic, and nutraceutical producers operating in regions such as London, Birmingham, Coventry, Leicester, Nottingham, Manchester, Leeds, Sheffield, Bristol, and the South East manufacturing corridor depend on compact yet reliable tube filling machines to support regulated production.
The Semi Automatic Tube Filling And Sealing Machine is engineered to meet these operational needs. Designed for controlled production environments, it combines accurate filling, consistent tube sealing, and operator-friendly handling, making it an ideal solution for small to medium-scale manufacturing units across the UK.
What is a Semi Automatic Tube Filling And Sealing Machine
A Semi Automatic Tube Filling And Sealing Machine is a packaging system designed to fill viscous and semi-viscous products into tubes and seal them securely. The machine supports both laminated (Lami) tubes and aluminium tubes, making it suitable for a wide range of applications including creams, ointments, toothpaste, gels, pastes, and similar products.
This machine operates with manual tube loading while automating the filling and sealing process. The semi-automatic configuration offers flexibility, cost efficiency, and precise control, making it particularly suitable for manufacturers handling multiple product variants and moderate production volumes in Great Britain.
Manufactured by Technogen Enterprise, the machine is built with robust materials and proven design principles to ensure long-term reliability.
Working Principle (Step-by-Step)
The Semi Automatic Tube Filling And Sealing Machine follows a sequential and controlled operating process:
Manual Tube Loading
Empty tubes are manually placed by the operator into nylon tube holders designed for long service life.No Tube–No Fill Detection
A sensor detects tube presence. If no tube is detected, the filling cycle does not initiate, preventing material wastage.Filling Operation
At the filling station, the stainless steel pump unit advances forward and dispenses the preset quantity of cream, paste, or ointment into the tube with controlled accuracy.Indexing to Sealing Station
After filling, the tube is indexed to the sealing section. The sealing mechanism consists of two folding stations that securely seal the tube end.Batch Coding
The folded tube end passes through the coding station, where batch manufacturing details are embossed or coded as required.Tube Ejection
The sealed tube is lifted out of the holder by an ejection rod and guided by a tipper into the receiving hopper located on the side of the machine.
This process ensures consistent filling volume, secure sealing, and clean handling throughout the operation.
Key Features
CGMP compliant machine design
Nylon tube holders for smooth operation and long service life
All product contact parts manufactured from AISI 316L stainless steel
All moving parts fully guarded for operator safety
Stainless steel pump unit for accurate filling volumes
Filling accuracy of ±2%
23-litre jacketed stainless steel hopper
CE certified gearbox and gear motors
CE certified Variable Frequency Drive for speed control
Automatic tube ejection after sealing
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Name | Semi Automatic Tube Filling And Sealing Machine |
| Model | TGAU-30S |
| Brand | Technogen Enterprise |
| Machine Direction | Left to Right |
| Automation Grade | Semi Automatic |
| Application | Filling creams, ointments, toothpaste, gels in plastic & aluminium tubes |
| Production Speed | 30–40 tubes per minute (depending on material & operator efficiency) |
| Machine Finish | Stainless steel matt finish |
| Hopper Metallurgy | Stainless Steel 316L |
| Tube Diameter | 12 mm to 32 mm (max) |
| Tube Height | 55 mm to 190 mm (max) |
| Filling Volume | 10 g to 150 g |
| Filling Accuracy | ±2% |
| Number of Filling Heads | 1 |
| Number of Sealing Heads | 1 |
| Speed Variation | Through Variable Frequency Drive |
| Power Consumption | 2.5 kW |
| Electrical Connection | 440 V, 3 Phase, 50 Hz |
| Control Panel | Bottom pendant type, machine mounted |
| Production Counter | Inbuilt |
| Conveyor Height | Adjustable from 800 to 850 mm |
| Machine Dimensions | 1400 × 1150 × 1750 mm (L × W × H) |
| Net Weight | 275 kg |
| Gross Weight | 500 kg |
| Country of Origin | India |
Applications & Industries
The Semi Automatic Tube Filling And Sealing Machine is widely used across Great Britain in:
Pharmaceutical Manufacturing – ointments, creams, medicated gels
Cosmetic Industry – skincare creams, face gels, lotions
Ayurvedic & Herbal Products – pastes and semi-solid formulations
Nutraceutical Industry – topical health and wellness products
Chemical & Adhesive Products – glues and specialty pastes
It is particularly suitable for production units operating in London, the Midlands, Northern England, and the South East, where flexibility and consistent output are essential.
Advantages & Buyer Benefits
Consistent Filling Accuracy
Controlled pump-based filling ensures repeatable volume with minimal variation.Material Versatility
Handles both viscous and semi-viscous products with ease.Tube Compatibility
Supports laminated and aluminium tubes without complex changeovers.Reduced Wastage
No Tube–No Fill system prevents product loss.Operator Safety & Ease
Guarded moving parts and intuitive operation simplify daily use.Compact Footprint
Suitable for facilities with limited floor space.Compliance Ready
Stainless steel contact parts support hygienic and regulated production.
Why Choose Technogen Enterprise
Technogen Enterprise is a trusted manufacturer and supplier of tube filling and sealing machines serving regulated industries worldwide, including Great Britain. Our machines are engineered to address real production challenges faced by pharmaceutical and cosmetic manufacturers.
Companies operating in London, Birmingham, Leicester, Nottingham, Manchester, Leeds, Sheffield, and Bristol rely on equipment that combines accuracy, durability, and operational simplicity. The Semi Automatic Tube Filling And Sealing Machine delivers dependable performance, long service life, and excellent return on investment for growing manufacturing operations.
Frequently Asked Questions (FAQs)
1. What type of tubes can this machine handle?
It is suitable for laminated (Lami) tubes and aluminium tubes.
2. What products can be filled using this machine?
The machine is designed for creams, ointments, toothpaste, gels, pastes, and similar semi-solid products.
3. What is the filling accuracy of this machine?
Filling accuracy is approximately ±2%, depending on material properties.
4. Is batch coding possible on this machine?
Yes, the machine is available with a coding unit for batch and manufacturing data.
5. Is the machine suitable for UK manufacturing facilities?
Yes, it is well suited for small to medium-scale production environments across Great Britain.
6. Does the machine reduce product wastage?
Yes, the No Tube–No Fill system ensures filling occurs only when a tube is present.
