Automatic Tablet Counting And Filling Machine Manufacturer & Supplier In Great Britain

In high-volume pharmaceutical and nutraceutical production, even minor counting errors can lead to costly recalls, regulatory non-compliance, and loss of brand trust. Manufacturers across Great Britain, particularly those operating in established life-science and pharmaceutical hubs such as Cambridge, Oxford, London, Nottingham, Leicester, Birmingham, Coventry, Manchester, Leeds, and Liverpool, require advanced automation to maintain speed, precision, and hygiene simultaneously.

The Automatic Tablet Counting And Filling Machine is engineered to meet these exact requirements. Designed for continuous, high-speed operation, it combines precise optical counting, intelligent automation, and robust construction to support modern packaging lines handling tablets, capsules, soft gels, and pills.

What is an Automatic Tablet Counting And Filling Machine

An Automatic Tablet Counting And Filling Machine is a fully automated pharmaceutical packaging system that accurately counts solid dosage forms and fills them into containers without manual intervention. The system integrates tablet feeding, counting, rejection, and filling into a single monoblock structure, ensuring high efficiency and repeatable accuracy.

This machine is suitable for small, medium, and large-scale manufacturers seeking scalable production with minimal downtime. Its modular design allows configuration based on required output, product type, and bottle dimensions, making it adaptable to diverse production needs across Great Britain.

Manufactured by Technogen Enterprise, the machine reflects advanced engineering aligned with global pharmaceutical manufacturing standards.

Working Principle

The Automatic Tablet Counting And Filling Machine operates through a fully synchronised and automated process:

1. Vibratory Product Feeding
   Tablets, capsules, or soft gels are fed via a vibration-based system that ensures smooth, controlled product flow with minimal breakage.

2. Counting Channel Distribution
   Products are evenly distributed across multiple counting channels (8, 16, or up to 32), allowing simultaneous counting at high speeds.

3. Optical Counting Process
   Each product passes through precision sensors that count individual units accurately, even in dusty production environments.

4. No Bottle – No Count – No Fill System
   The machine automatically halts counting and filling if no bottle is detected, ensuring zero product wastage.

5. Reject Mechanism
   Broken, irregular, or defective tablets are automatically rejected, maintaining consistent quality without manual inspection.

6. PLC & HMI Control
   All operations are managed via PLC and a 7-inch HMI touchscreen, allowing recipe management, monitoring, and data logging.

7. Filling & Discharge
   Counted products are filled into containers, which are then discharged smoothly for downstream processes.

Key Features

• Compact monoblock design integrating counting and filling operations

• Modular structure with 8 to 32 counting channels for scalable output

• Ultra-precise counting with less than 1% variation

• CE-certified electronics with non-proprietary controls

• No change parts required for different tablet, capsule, or pill sizes

• “No Bottle – No Count – No Fill” interlock for zero wastage

• Ultra-low noise operation for improved operator comfort

• AISI 304 stainless steel construction for hygiene and durability

• Programmable filling range from 10 to 1000 units per bottle

• Advanced reject system for broken or irregular tablets

• Delta 7-inch HMI with 3-tier user access control

• Anti-dust sensors for reliable operation in challenging environments

Technical Specifications

Applications & Industries

The Automatic Tablet Counting And Filling Machine is widely used across Great Britain in:

• Pharmaceutical manufacturing units

• Nutraceutical and dietary supplement production

• Veterinary medicine manufacturing

• Clinical trials and R&D facilities

• Cosmetic and functional tablet production

It is particularly suited for high-output facilities in Cambridge–Oxford life sciences clusters, Midlands pharmaceutical zones, and Northern England manufacturing hubs.

Advantages & Buyer Benefits

• High-Speed Production
  Automated counting and filling significantly increase throughput.

• Exceptional Accuracy
  Less than 1% variation ensures dosage consistency and compliance.

• Zero Wastage
  Intelligent interlocks prevent misfills and overfills.

• Scalable Design
  Modular channel options grow with production demand.

• Compliance Ready
  Designed for CGMP environments with optional audit trail support.

• Reduced Labour Dependency
  Automation lowers operational costs and human error.

• Reliable Long-Term Operation
  Anti-dust sensors and robust components ensure uninterrupted production.

Why Choose Technogen Enterprise

Technogen Enterprise is a trusted manufacturer and supplier of automatic tablet counting and filling machines serving regulated pharmaceutical markets worldwide, including Great Britain. Our machines are engineered to meet the real operational challenges faced by modern production facilities.

Pharmaceutical manufacturers across London, Cambridge, Oxford, Birmingham, Nottingham, Leicester, Manchester, Leeds, and Liverpool rely on equipment that delivers accuracy, speed, and regulatory readiness. The Automatic Tablet Counting And Filling Machine provides a future-ready solution that integrates seamlessly into high-performance packaging lines.

Frequently Asked Questions (FAQs)

1. What products can this machine handle?
It can count and fill tablets, capsules, soft gels, and irregular-shaped pills.

2. What is the maximum counting range per bottle?
The programmable range is from 10 to 1000 units per bottle.

3. How accurate is the counting process?
The machine delivers ultra-precise counting with less than 1% variation.

4. Can the machine integrate with existing packaging lines?
Yes, it is designed for seamless integration with upstream and downstream equipment.

5. Is the machine compliant with pharmaceutical standards?
Yes, it is CGMP-compliant with optional validation and audit trail features.

6. Is this machine suitable for UK pharmaceutical facilities?
Yes, it is well suited for high-speed, regulated production environments across Great Britain.