Semi-Automatic Tablet Counting And Filling Machine Manufacturer & Supplier In Great Britain

Accurate tablet counting is a critical operation in pharmaceutical production, directly influencing dosage integrity, regulatory compliance, and patient safety. Across Great Britain, pharmaceutical manufacturers operating in established hubs such as London, Cambridge, Oxford, Nottingham, Leicester, Birmingham, Coventry, Manchester, Leeds, and Liverpool require dependable counting solutions that balance accuracy with operational flexibility.

The Semi-Automatic Tablet Counting And Filling Machine is designed to meet these exact needs. It delivers precise tablet, capsule, soft gel, and pill counting while keeping capital investment and operational complexity under control. This makes it an ideal solution for small to medium-scale pharmaceutical units, contract manufacturers, and regulated production facilities across the UK.

What is a Semi-Automatic Tablet Counting And Filling Machine

A Semi-Automatic Tablet Counting And Filling Machine is a pharmaceutical packaging system that accurately counts solid dosage forms and fills them into bottles using sensor-based counting technology. The machine operates with manual bottle handling while automating the critical counting and filling functions through PLC control and optical sensors.

This configuration provides excellent control over production while maintaining high counting accuracy. It is particularly suited for manufacturers handling multiple SKUs, frequent batch changes, and moderate production volumes—a common requirement in many pharmaceutical plants across Great Britain.

Manufactured by Technogen Enterprise, this machine reflects a combination of robust engineering, compliance-focused design, and user-centric operation.

Working Principle (Step-by-Step)

The Semi-Automatic Tablet Counting And Filling Machine operates through a controlled and highly accurate counting process:

1. Manual Bottle Handling
   Bottles are manually positioned by the operator under the filling stations, allowing flexible operation with minimal capital investment.

2. Tablet Loading
   Tablets, capsules, or pills are loaded into the bulk hopper. A vibratory feed tray transfers products smoothly from the hopper to the glass plate and rim assembly.

3. Single-File Tablet Arrangement
   As the glass plate rotates, tablets are guided into a single-file channel. This controlled alignment is essential for accurate counting.

4. Diverter Head Operation
   Tablets pass through a diverter head that directs product flow to one of two filling funnels, ensuring continuous operation without interruption.

5. Accurate Optical Counting
   Tablets fall through a cross beam frame fiber optic sensor. Each tablet generates a signal that is processed by the PLC until the preset count is achieved.

6. Automatic Flow Diversion
   Once the target count is reached, the PLC automatically diverts tablet flow to the alternate filling station.

7. Safety Interlocks
   Fiber optic sensors positioned at the bottle holders stop the machine if a bottle is missing, preventing spillage and enhancing operator safety.

Key Features

• CGMP compliant design for pharmaceutical manufacturing

• High-accuracy tablet counting using cross beam frame fiber optic sensors

• Robust machine structure fabricated from AISI 304 stainless steel

• Hopper constructed from AISI 316L or AISI 304 stainless steel

• Compact design suitable for limited production floor space

• Turn table for smooth tablet sorting and feeding

• User-friendly PLC–HMI interface programmed specifically for counting applications

• Automatic tablet feeding via hopper-mounted vibrator

• Adjustable vibrator speed to suit different tablet shapes and sizes

• Air gun provided for easy and quick machine cleaning

• Variable speed control through AC drive

• Smart coupled gearbox with geared motor for smooth, energy-efficient operation

Technical Specifications

Applications & Industries

The Semi-Automatic Tablet Counting And Filling Machine is widely used across Great Britain in:

• Pharmaceutical manufacturing units

• Nutraceutical and dietary supplement plants

• Contract manufacturing organisations (CMOs)

• Clinical trial and batch production facilities

• Veterinary pharmaceutical production

It is especially suitable for regulated production environments in Cambridge–Oxford life sciences clusters, Midlands pharmaceutical zones, and Northern England manufacturing centres.

Advantages & Buyer Benefits

• High Counting Accuracy
  Optical sensor-based counting ensures precise dosage control.

• Operational Flexibility
  Semi-automatic design allows easy handling of multiple products and batch sizes.

• Reduced Product Wastage
  Bottle presence sensors prevent spillage and unnecessary losses.

• Compact Footprint
  Ideal for facilities with space constraints.

• Ease of Operation
  PLC–HMI interface simplifies monitoring and control.

• Lower Capital Investment
  Cost-effective alternative to fully automatic counting lines.

• Hygienic Construction
  Stainless steel contact parts meet pharmaceutical hygiene requirements.

Why Choose Technogen Enterprise

Technogen Enterprise is a trusted manufacturer and supplier of tablet counting and filling machines serving pharmaceutical companies worldwide, including Great Britain. Our machines are designed to support compliance, accuracy, and operational efficiency in real-world production environments.

Pharmaceutical manufacturers across London, Cambridge, Birmingham, Nottingham, Leicester, Manchester, Leeds, and Liverpool rely on equipment that delivers consistent performance without unnecessary complexity. The Semi-Automatic Tablet Counting And Filling Machine provides exactly that balance—precision where it matters, and flexibility where it counts.

Frequently Asked Questions (FAQs)

1. What products can be counted using this machine?
It can count tablets, capsules, soft gels, and pills of various sizes and shapes.

2. What is the counting accuracy of this machine?
Counting accuracy is ensured through cross beam frame fiber optic sensors and PLC-based control.

3. Is the machine suitable for pharmaceutical compliance?
Yes, it is designed in line with CGMP requirements for pharmaceutical production.

4. Can the machine handle different tablet sizes?
Yes, it supports a wide range of tablet, pill, and capsule sizes as specified.

5. Does the machine prevent tablet spillage?
Yes, bottle presence sensors stop operation when bottles are absent.

6. Is this machine suitable for UK pharmaceutical facilities?
Yes, it is well suited for small to medium-scale pharmaceutical manufacturers across Great Britain.