High-speed injectable manufacturing lines demand washing systems that combine precision, hygiene, and uninterrupted throughput. An Automatic Rotary Vial Washing Machine is engineered for continuous rotary motion, enabling efficient internal and external vial cleaning with minimal handling and maximum reliability.
Pharmaceutical plants across Great Britain—particularly in Cambridge, Oxford, London, Manchester, and Birmingham—rely on rotary vial washers for large-scale sterile production where consistency and uptime are critical. The solution from Technogen Enterprise is designed to meet these expectations with robust mechanical design and validated washing performance.
An Automatic Rotary Vial Washing Machine is a continuous-motion system that cleans vials by gripping them at the neck, inverting them during washing, and releasing them in an upright position.
The machine performs multiple internal water and air washes along with external surface cleaning, all enclosed within a protective dome to maintain hygiene and operator safety.
Vials are fed through an infeed turntable
Neck grippers hold and invert each vial
Internal washes using recycled, purified, and WFI water
Internal sterile air washes remove residual moisture
External water and air washes clean vial surfaces
Vials are released upright onto the outfeed star wheel
The washing process remains visible for operator verification.
(Rewritten strictly from provided inputs)
CGMP-compliant design
Continuous rotary washing motion
Infeed turntable system
Worm gearbox and motor drive
Servo-driven or mechanical cam washing nozzles
Water heater with temperature control
Recycled, purified, and WFI water washes
Sterile compressed air washing
Filtration systems for all media
Pressure and temperature transmitters with interlocks
Aseptic diaphragm valves
SS 316L contact parts and orbital-welded piping
Vapour exhaust with blower
Polycarbonate safety covers
PLC with touchscreen HMI
| Model | TGVW-120-R | TGVW-240-R |
|---|---|---|
| Speed | 120 VPM | 240 VPM |
| Vial Size | 2 ml – 100 ml | |
| Washing Stations | 15 × 3 grippers | 20 × 3 grippers |
| Direction | Left to Right | |
| Contact Parts | SS 316L | |
| Electrical | 440V, 3 Phase | |
| Washing Type | Continuous Rotary Motion |
Stand-alone siliconisation system
21 CFR Part 11 compliance
Pneumatic vial lifting device
Air flushing with auto tank draining
Injectable formulation plants
High-speed pharmaceutical facilities
Sterile manufacturing units
Continuous high-speed washing
Excellent cleaning efficiency
Reduced manual intervention
Stable and repeatable operation
Designed for long production runs
Deep expertise in vial washing technology
High-grade stainless-steel fabrication
Export-quality automation standards
Custom-built solutions
Trusted by pharma manufacturers across Great Britain
1. Is this machine suitable for sterile injectable plants?
Yes, it is designed specifically for sterile vial processing.
2. Can it handle multiple vial sizes?
Yes, from 2 ml to 100 ml with suitable configurations.
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